100mm PIR Insulated Aluminum Roof Panel
Most popular GCC & ASEAN spec · UAE Estidama compliant · PVDF · 24-hour quote
The 100mm PIR insulated aluminum roof panel is the most specified panel thickness in GCC and ASEAN industrial projects. It meets UAE Estidama energy performance requirements (U ≤ 0.25 W/m²K), satisfies SASO 2093 thermal recommendations for Saudi Arabia, and cuts roof-related cooling load by approximately 27% compared to the 75mm variant.
100mm PIR Panel Specifications
| Panel Thickness | 100mm total |
| Insulation Core | PIR, density ≥ 42 kg/m³ |
| U-Value | 0.22 W/m²K — meets UAE Estidama, SASO 2093 |
| Thermal Resistance (R) | 4.5 m²K/W |
| Face Sheet (exterior) | 0.5mm or 0.6mm aluminum, PVDF coated |
| Face Sheet (interior) | 0.4mm or 0.5mm aluminum |
| Coating | PVDF (Kynar 500) — standard; SMP available on request |
| Standard Colors | RAL 9002, 9003, 9010 (white range); custom RAL on 5,000m²+ orders |
| Panel Width | 1,000mm (960mm effective cover) / 1,150mm (1,100mm cover) |
| Panel Length | 3m – 12m (custom) |
| Weight | approx. 11 kg/m² |
| Fire Rating | FM 4880 Class 1 / EN 13501-1 Class B-s2,d0 |
| Purlin Span | 1,500mm standard / 1,800mm max (low wind) |
Energy Savings: 100mm PIR vs No Insulation
On a 5,000 m² air-conditioned warehouse in Dubai (ambient summer average 35°C, chiller COP 3.0, electricity USD 0.10/kWh):
| Roof Type | Annual Cooling Energy (roof) | Annual Cost |
|---|---|---|
| Bare steel (U = 5.8) | 627,000 kWh | USD 62,700 |
| 75mm PIR (U = 0.30) | 32,400 kWh | USD 3,240 |
| 100mm PIR (U = 0.22) | 23,800 kWh | USD 2,380 |
The premium for 100mm vs 75mm panels (typically USD 1.50–2.00/m² extra, or USD 7,500–10,000 on 5,000 m²) is recovered in under 12 months through reduced chiller operating cost.
Best Applications
- GCC warehouse and logistics facilities — the standard spec for UAE, Saudi, Qatar
- Air-conditioned manufacturing plants — electronics, pharma, food processing
- ASEAN industrial parks — Binh Duong, JB Iskandar, Batam
- Commercial buildings — offices, retail, showrooms in tropical climates
- Any project with UAE Estidama, SASO 2093, or equivalent energy codes
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Frequently Asked Questions
What is the U-value of a 100mm PIR panel?
About 0.22 W/m2K, making it the standard choice for air-conditioned warehouses and factories.
When should I choose 100mm over 75mm?
Choose 100mm for any air-conditioned or temperature-sensitive building – the better thermal performance pays back through lower cooling costs in hot climates.
How much does a 100mm panel weigh?
Approximately 8 kg/m2 with a 0.5mm aluminum face.